Palcon Systems, Inc.

Specialists in Process Improvement and Design for the Food & Vegetable Processing Industry

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Services Offered
Design Build Services
New Facility Design and Construction
New Facility Design and Construction

Brian Hill has led numerous teams in the design and construction of state-of–the-art food and fresh-cut processing facilities, both large and small, some processing as much as 3 million pounds of product per week.  Most of these facilities are refrigerated and have specialized systems to handle waste, often conveying it hydraulically or pneumatically to an isolated area where it is processed and loaded onto trucks for reuse. Additional systems are designed for compressed air, chilled make-up water, wastewater treatment, forklift battery charging, and high-pressure sanitation stations.  Interior finishes and processing equipment are designed to resist highly corrosive environments and conform to FDA, USDA, and SQF standards.

Fresh-Cut Processing Lines and Equipment
Fresh-Cut Processing Lines
Process Design

We design processing and packaging Equipment for the food and vegetable industry. Our lines incorporate lean manufacturing techniques and will:
  • Improve product flow, yield, quality, and food safety
  • Reduce labor costs and enhance ergonomics
  • Promote proper sanitation
  • Minimize mechanical failure
After identifying your needs, we create conceptual drawings representing the proposed layout. Once approved, we produce AutoCAD drawings showing the recommended equipment selections and utility connections for the bidding process. We manage this entire process through start-up to ensure the line is performing to expectations.
Waste Collection Systems
Waste Collection Systems
Project Management

We manage all size projects from the design phase through installation and start-up. By working independently or assisting your team, we will identify your needs, establish performance criteria, and design and install a system to meet those criteria. Upon project completion, we remain in close contact with plant personnel to ensure the system is performing up to design standards.

Vertical FFS Equipment
Packaging Solutions
Continuous Improvement Programs & Efficiency Tune-ups

The goal of these programs is to increase our Clients' profitability by identifying underlying opportunities for improvement that will create a more efficient and safe process, and then implementing those improvements.  We accomplish this by eliminating waste, increasing yield, improving product quality, creating "smoothness" of product flow, and reducing line downtime. Continuous Improvement Programs are designed to be a long-term arrangement whereas an Efficiency Tune-up can be a single day visit.

AutoCAD Capabilities
AutoCAD Capabilities
AutoCAD Drawings

AutoCAD is a computer aided drafting and design software that is extremely precise, yet offers great flexibility. We use AutoCAD detailing to create all of our drawings from new facilities to simple conveyors.

AutoCAD drawings are also very instrumental in maintaining programs such as:
  • Continuous Improvement and Lean Manufacturing
  • HACCP
  • Quality Assurance
  • Food and Employee Safety
  • Preventative Maintenance
  • Master Cleaning Schedules
  • Emergency Evacuation Routes

Specialists in Process Improvement and Design for the Food & Vegetable Processing Industry